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Manager NPD - Plastic

Keywords / Skills : plastic moulding processes , tooling design, Precision machining, Tools & Fixture designing , line balancing, Auto Cad, workshop technology

10 - 20 years
Posted: 2019-07-09

Job Description
Job Title: Manager - NPD – Plastic

Job Location: Baner, Pune

Educational Qualifications: Any B.E. / B. Tech. / Diploma in Engineering

Experience Required: 10+ Years in NPD of Press tools in Plastic

Individual Contributor role

Weekly off: - Thursday

We want expert in Plastic (Injection or Blow Moulding)

Relevant Tasks to be undertaken:

1. Prepare the quality plan for the component to be developed

2. Execute the quality plan

3. Complete the stagewise PPAP

4. Review the tool design

5. Review Mfg of the tool as per design

6. Tool inspection as per design

7. Identify the process flow & touch for activities

8. Check progress on Critical chain tasks and resolve issues interrupting progress.

9. Identify the Things gone Right & Things gone wrong in closed projects

10. Pareto analysis of defects

11. Root cause analysis of top contributing factors

12. Preparation & execution of action plan for improvements

13. Identify the process flow & touch for activities

14. Check progress on Critical chain tasks and resolve issues interrupting progress

15. Identify the Things gone Right & Things gone wrong in closed projects

16. Pareto analysis of defects

17. Root cause analysis of top contributing factors

18. Preparation & execution of action plan for improvements

19. Identify the new technologies available in tool designing , tool /component manufacturing ,

20. Do the gap analysis w.r.t current practices

21. Implementation of new practices .

Required Knowledge

1.Process understanding in terms of Machine , Material , tooling , process capabilities

A. Blow moulding

B. Injection moulding

C. Insert blow moulding

E. Plastic types , processing requirements

F. Plastic mixing & limitations

G. Insert moulding .

H. Rapid prot

otyping .. FRP

H. Rapid proto typing .. RPT.. 3 D printing , silicon moulding , vacuum casting .

I. Product application

J. Soft analysis of tools .

K. Problem solving techniques 1. 8 D

2.Understanding in terms of design & manufacturing of tooling /fixtures

A. Tool types

B. Tool design considerations/ calculations if any

C. Soft Analysis of tools .

C. Tool Materials

D. Tool manufacturing processes

a. CNC Turning

b. VMC

c. Wire Cutting

d. Drilling

e. Grinding .. Surface /Cylindrical

f. Wire Cutting

g. EDM

E. Heat treatment process

F. Coating / texturings

G. Problem solving techniques 8 D

• Process knowledge of plastic moulding processes ( material mixing to packaging & tooling manufacturing ), Rapid prototyping.

• Precision machining, Tools & Fixture designing , Auto Cad, workshop technology processes.

• Understand layouts. flow, types, take time, CT Time & motion study, information flow, line balancing, Understand value stream mapping

• Current technologies available in market

Required Skills

1. Identification of failure modes in making of product.

2. Identification of key characteristics & challenges to achieve Process capabilities.

3. Decision making .

4. Identification of failure modes in tooling design / concepts

5. Identification of key characteristics & challenges to achieve Process capabilities.

6. Decision making .

7. Identification noise factors

8. Project Management

9. Communication skill

10. Leadership qualities and self motivated

11. Team Work

12. Focusing on root cause analysis quickly and take actions to recover buffer.

13. Identification of failure modes in new technologies & decision making to make suitable to current & future needs Process capabilities.



About Company

We at Vitasta Consulting Pvt. Ltd is servicing the talent acquisition needs for many national and international clients across various domains.
We have been helping find a large number of our clients quite a few leaders, functional experts as also emerging precocious talent since 1997.
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