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Keywords / Skills : Production Operations, Production Control, Preventive Maintenance, Factory Operations, Quality Improvement

15 - 20 years
Posted: 2019-02-28

Industry
FMCG
Function
Manufacturing/ Engineering/ R&D
Role
VP/ GM - Engg/ Production
Education
BE
BTech
Salary
30.00 - 45.00 lacs
Posted On
28th Feb 2019
Job Description


GM Production / DGM Production – Pulses Milling Plants

Factory Operations , S&OP planning

Mumbai 2 days a week - with Travel to Plants for rest of the days

CEO

Production and factory managers at Pulses Milling plants

Provide Leadership to the Manufacturing and Processing Division comprising of all the present and future processing units with the objective of manufacturing in alignment with Sales plans and ensuring Quality of products through well-developed Systems, On-time Delivery and Profitably.

Maximize utilization, balance between sales forecast / tenders / varieties - deliver Yields, monitor and optimize costs – Deliver plant level EBIDTA profits

Primary Responsibilities

· Define the manufacturing strategy for company including the road map for what manufacturing will be done in-house at the facilities available and what will be outsourced.

· Ensure capacity utilization and operational guidance / controls are in place and resources are optimally used to achieve a cost advantage and manufacture profitably. Including product / By product mix / yields across facilities

· Define the good manufacturing practices for company and systematic improvements in the present processes including development of new processes

· Intensively work on the weak areas and bottlenecks of our present processes and recommend improvements including their impeccable execution.

· Define the cost of processing after factoring the fixed and variable costs and recommend efficiency improvements.

· ERP / SAP implementation and MIS reporting accuracy needed for clear decision making

· Develop review systems to ensure effective manufacturing and avoid last minute crisis

· Providing vision, leadership and direction for manufacturing activities, ensuring execution of the jobs within cost and schedule constraints.

· Developing production roadmaps related to on-going and future in-house or captive production activities.

· Responsible for Manufacturing support activities such as maintenance, production control, warehousing and industrial engineering.

· Defines the long term and short term goals of the production including capacity of the plant for the in-house as well as captive business.

Factory Operations

· Directly ensures production on schedule in accordance to the Quality Standards at the lowest possible cost with the highest quality and within safety norms.

· Prioritization and planning of the production according to Sales orders.

· Ensures the flow of procurement of materials is timely undertaken and no delays are caused because of non-availability of the raw materials.

· Ensuring production processes meet customer/sales demands and are executed to ensure the quality of deliverable products.

· Ensure that the factory has the necessary resources in terms of manpower, quality and quantity, systems, technology, information, materials and equipment to meet the business objectives.

· Plans, develops and establishes the policies and practices related to manpower, machines and materials to all production activities of the Company.

· Ensure appropriate certification standards are maintained for the machinery and plant including safety measures

· Developing a Production Resource Requirements Plan.

Production Budget Management – Accounting

· Responsible for all status Analysis & Reporting to Internal Stakeholders.

· Create and oversee Budget and Schedule.

· Ensuring Cost Reduction, Optimization and Standardization.

· Responsible for Commercial performance analysis of all plant – monthly P&L of the unit, budget vs. actual, variant analysis.

· Ensure Compliance of factory related matters.

· Develop and implement accurate documentation processes.

· Monitor the documentation process followed in the team.

· Documentation of designs and easy retrieval

· Implementation and compliances with all Quality Standards required by ISO & other certifications.

Plant & Machinery Maintenance

· Regular Maintenance of tools and machinery

· Preventive Maintenance

· Timely calibration

· Ensuring that every operator in the plant is responsible for preventive maintenance

Secondary Responsbility :

Supply Chain and Logistics : alignment with logistics department at plants and sales for

· Ensuring transportation of the product as per the timelines

· Managing of the warehousing and stores with proper accounting of stocks

· Ensuring there is no stock out of critical items

· Prevent damage of goods both at plant and during transit

· Ensure that company does not bear any liabilities for damaged products during transportation

· Proper storage of perishable items

· Management of inventories as per FIFO with proper re-order level systems

Best Practices and Quality-

· Adopt best practices in manufacturing and GMP

· Quality improvement processes including ISO implementation, Kaizen and Kanban, 5S, OHAS

· Will be required to keep abreast of industry developments, new technologies/machineries, new production techniques for the production team, commercial off-the-shelf equipment, and planned future developments.

· Improving and ensuring safety at the plant

Candidate should be B.E./B.Tech. Should have minimum of 15 to 17 years experience.

Experience in hard core production operations at Plants of Pulses / Refined Oils / Rice Mills/ Wheat milling plants preferred.

Budgeted ctc is 30 to 45 lakhs p.a. 

For Further Detail Contact
Sameer Kasimi
9833444907



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A Leading MNC Company
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